The
year was 1917, and the newly-developed rotary oil drilling technique
caused a boom in the Oil Patch at SourLake, Humble
and Goose Creek, Texas.Towns
filled with roughnecks sprang up overnight as people rushed to harvest
the “black gold” which lay under the GulfCoast
marshlands.For decades, drillers had
utilized a cable tool method to bore into the earth – a method that was
slow and broke down easily and often.If
cable tool drilling was the “horse and buggy”, then rotary drilling was
the “Model-T”.Rotary drilling was three
to four times more efficient than cable tool drilling, and promises of
faster drilling and faster payoffs caused quite a clamor throughout the
region.
But this improved drilling
technology brought a need for more maintenance work and new products.The tools to be used in this process had to be
developed by people who not only had the shop tools to create them, but
also had the knowledge of the machinery and the imagination to invent
new ways of drilling for oil.Steve
Pearce, President of TIW says, “There
were two significant events which took place during the year 1917.On April 10, members of the Pearce family, who
were blacksmiths and machinists, pooled their abilities, cash,
machinery, and knowledge to foundTexas Iron Works.The second event
was the birth of myfather,
L.M. Pearce, Jr.”A TIW office was set up in Houston and the first machine shop was opened in Goose Creek, which is now part of the modern
refining and steel center called Baytown.
Louis M Pearce Sr.
Louis M Pearce Jr.
In
the early days of rotary drilling, “fish tail” bits were popular among
rotary drillers.The Pearce family soon
became flooded with requests to duplicate the standard design.As the orders came in, one roughneck would
say, “Hey, I need one with smaller wings”, or, “The last one you made
for me was great, but I wonder if you could make one with larger fins”.
It
was easy enough to make the modifications on the fish tail bits and it
started a vital way of doing business for TIW – Listen to the customer and do everything possible
to makethem happy.One
day, the following saying was put on a sign and bolted to a wall at the
Texas Iron Works machine shop in Goose Creek:“Get the job
done right, as fast aspossible,
whenever and wherever the callcomes.Andif you find
a better way, doit.”There
is no telling who actually made the sign or had it put on the wall –
probably a member of the Pearce family – but it contains words which
have become more than just a slogan at TIW throughout the years.The words dramatically underscore the way the
company does business.
When
new oil fields were discovered in Pierce Junction, Barber’s Hill and
Blue Ridge in the 1920’s, TIW employees began servicing the new area
from Goose Creek
- but the company roadster would not cooperate!It
frequently got stuck in deep tire ruts on the muddy roads.Horse-drawn carriages could not keep up with
delivery
demands either.So, in order to better
serve these new customers, TIW shops were built in Pierce Junction,
Blue Ridge, Conroe, Tomball,
Victoria, and Corpus Christi -
and that was just the beginning of the company expansion.TIW today maintains offices worldwide to
provide the
products and services required by its customers.
Early
slips were manufactured in two separate pieces.If
roughnecks dropped them into the housing wrong, or if half of it
slipped, the pipe could be kinked.TIW
developed the first unitized slips, with the sections joined together
so that when set, the pipe was held with equal pressure on all sides.
The
weakest point in most early
drill strings was the connection.Torqueing stresses from pipe
wrenches, combined with the slamming of the pin and box together,
weakened the metal and threads.As the
hole was drilled, the joints took most of the abrasive rubbing from
open hole and casing.TIW developed the
first string of tool joints ever made in the Gulf Coast to help rotary
rig drill strings withstand the wear.
As liners began to be used in
casing programs, TIW introduced a wide range of liner packers and
setting equipment.When liners got too
heavy to be set on the bottom, TIW developed liner hangers to support
their weight.
In 1932, the first unitized
drawworks was designed and TIW was called on to produce it. The resulting skid-mountedunit
saved seventy-five different operations each time a rig was assembled.
In the early 1940’s, TIW was
granted a patent on the first automatic bottom hookwall packer.Well screens and screen setting equipment were
also developed early in the company’s history, along with drill string
Safety Joints and Kelly Valves.
As the search for oil and gas
pushed wells deeper and deeper, the TIW line of tools was improved,
permitting them to operate in these new, harsh environments.TIW liner hangers have been used to hang some
of the heaviest and deepest liners in wells around the world, including
three of the deepest wells in oil industry history.In March of 1990, a TIW hydraulic set liner
hanger was
used in the Gulf of Mexico to hang
the world’s longest and heaviest liner up to that time.The 13,847 feet of thirteen and five-eighth
inch casing
weighed in at 1,201,708 pounds.
Steve
Pearce’s grandfather and great uncles began TIW operations as a general
oil field repair shop.In 2007, TIW
celebrates its ninetieth year in business, and persists as a leader in
developing tools to help in the search for oil and gas.As a leader in the industry in completion
solutions and
methods for well completions, TIW offers customized solutions to meet
the customer’s needs.TIW people know that
to make a difference between their products and the competitor’s
products, they must provide something customers cannot get anywhere
else - they have to do whatever it takes to solve a customer’s problem.
TIW people also know that
new product
development is the key to sustaining TIW’s leadership in the industry
and they are committed to the continuance of that innovative spirit
established by the Pearce family so many years ago.